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ITW Vortec's vortex tube products have been solving
industrial cooling problems for years. Using only filtered,
factory compressed air as a power source, they convert ordinary
compressed air into two air streams -- one hot and one cold. At
100 PSIG (6.9 Bar) and 70ºF (21ºC) inlet temperature, a vortex
tube can produce refrigeration up to 6000 BTUH (1512 kcal/H) or
temperatures to -40ºF (-40ºC).
Choose one of our Cold Air Guns for quick, easy
installation or the model from our complete vortex tube line that
best fits the specific needs of your application.
Cold Air Guns
Cold Air Guns incorporate a vortex tube in a system
designed to fit the needs of many common vortex tube
applications. |

Use the Model 610 Adjustable
Cold Air Gun to increase feed
rates and tool life, or cool parts
and industrial processes. |
Features:
- Cool without refrigerants
(CFCs/HCFCs) or moving parts for reliable,
trouble-free operation.
- Use no electricity --
intrinsically safe, no RF interference.
- Include an integral muffler for
quiet operation -- within OSHA noise
specifications.
- Are powered by filtered
compressed air.
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Model 610 Adjustable Cold Air Gun
The Model 610 Adjustable Cold Air Gun is ideal for use in
machining applications and for cooling parts and industrial
processes. Model 610's adjustable feature allows you to set the
cold airflow rate (BTUH) at optimum levels for your application.
The Adjustable Cold Air Gun's maximum temperature drop is 100Fº
(55.6Cº) below inlet air temperature and the maximum cooling
capacity is 1500 BTUH (378 kcal/H). Model 610's compressed air
supply requirement is 15 SCFM (425 SLPM) at 100 PSIG (6.9 Bar).
Model 610 comes complete with a flexible nozzle
for directing cold air and a magnetic base for quick, easy
installation and use.
Model 608 Mini Cold Air Gun
ITW Vortec's Mini Cold Air Gun is designed to shave hours
off your dry surface grinding operations. By providing a
contamination-free source of cooling, it effectively
cools parts to reduce normalization time, hold tighter
tolerances, reduce wheel loading and improve surface
finish quality. Its adjustable magnetic base allows
instant installation and positioning near the wheel for
maximum cooling performance. Its compact size won't
interfere with grinding operations. Model 608's
compressed air supply requirement is 8 SCFM (227 SLPM) at
100 PSIG (6.9 Bar). |

Drastically reduce dry surface
grinding production times with the
Model 608 Mini Cold Air Gun |
| ITW Vortec's Mini Cold Air Gun is
designed to shave hours off your dry surface grinding
operations. By providing a contamination-free source of
cooling, it effectively cools parts to reduce
normalization time, hold tighter tolerances, reduce wheel
loading and improve surface finish quality. Its
adjustable magnetic base allows instant installation and
positioning near the wheel for maximum cooling
performance. Its compact size won't interfere with
grinding operations. Model 608's compressed air supply
requirement is 8 SCFM (227 SLPM) at 100 PSIG (6.9 Bar). |
Models:
| Model no. |
Description |
| 610 |
Adjustable Cold Air Gun, includes
Magnetic Base and 5-micron Auto-Drain filter |
| 610-1 |
Adjustable Cold Air Gun only |
| 608 |
Mini Cold Air Gun, includes
Adjustable Magnetic Base and 5-micron Auto-Drain filter |
Options:
| Model no. |
Description |
| 611-FNU |
Frost-Free Nozzle Upgrade Kit |
| 610-30 |
Dual-Point Flexible Nozzle (two
cold air outlets) |
Model 424 Thread Guard® Needle Cooler
Watch your piece rate jump with ITW Vortec's Model 424 Thread
Guard®. Thread Guard delivers a continuous stream of cold air
onto the sewing machine needle to virtually eliminate downtime
caused by needle breakage and thread burning caused by
overheating. It's effective even in the most challenging sewing
operations including belt loops and tough materials. Cooling also
prevents holes caused by hot needles burning synthetic fabrics.
Model 424's compressed air supply requirement is 4 SCFM (113
SLPM) at 100 PSIG (6.9 Bar).
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Vortex Tubes are available in many
sizes offering a range of cooling capacities.Vortex Tubes
Vortex Tubes are available in a wide range of sizes to
meet the needs of many process and spot cooling
applications. Vortex Tubes offer cooling capacities
beyond those available from our Cold Air Guns.
Features:
- Cool without refrigerants
(CFCs/HCFCs) or moving parts for reliable,
trouble- free operation.
- Use no electricity --
intrinsically safe, no RF interference.
- Compact and lightweight for easy
installation -- even in tight areas.
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Vortex Tube Phenomenon
The vortex tube was discovered in 1930 by French
physicist Georges Ranque. Vortec was the first company to
develop this phenomenon into practical, effective cooling
solutions for industrial applications. Here's how it
works.Fluid that rotates about
an axis -- like a tornado -- is called a vortex. A vortex
tube creates a vortex from compressed air and separates
it into two air streams -- one hot and one cold.
Compressed air enters a cylindrical generator which is
proportionately larger than the hot (long) tube where it
causes the air to rotate. Then, the rotating air is
forced down the inner walls of the hot tube at speeds
reaching 1,000,000 rpm. At the end of the hot tube, a
small portion of this air exits through a needle valve as
hot air exhaust. The remaining air is forced back through
the center of the incoming air stream at a slower speed.
The heat in the slower moving air is transferred to the
faster moving incoming air. This super-cooled air flows
through the center of the generator and exits through the
cold air exhaust port.
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Vortex Tube Models and
Performance Specifications:
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| |
COMPRESSED AIR PRESSURE --
100 PSIG |
COMPRESSED AIR PRESSURE --
6.9 BAR |
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SCFM
CONSUMPTION |
TEMP.ºF*
DROP |
|
SLPM |
TEMP.ºC*
DROP |
| MODEL NO. |
BTUH |
CONSUMPTION |
KCAL/H |
| 106-2-H |
2 |
61 |
100 |
57 |
34 |
25 |
| 106-4-H |
4 |
80 |
255 |
113 |
44 |
64 |
| 106-8-H |
8 |
81 |
400 |
227 |
45 |
101 |
| 208-11-H |
11 |
84 |
640 |
312 |
47 |
161 |
| 208-15-H |
15 |
84 |
900 |
425 |
47 |
227 |
| 208-25-H |
25 |
67 |
1500 |
708 |
37 |
378 |
| 308-35-H |
35 |
76 |
2650 |
992 |
42 |
668 |
| 328-50-H |
50 |
79 |
3000 |
1416 |
44 |
756 |
| 328-75-H |
75 |
85 |
4500 |
2125 |
47 |
1134 |
| 328-100-H |
100 |
78 |
6000 |
2833 |
43 |
1512 |
BTUH (kcal/H) capacity based upon 70ºF (21ºC)
compressed air dried to a dewpoint of -40ºF (-40ºC).
* Airflow temperature can be dropped up to an
additional 20ºF (11ºC). Colder airflow temperatures are
produced by adjusting the needle valve to increase the hot
airflow. The needle valve is located in the hot exhaust. Vortex
Tubes produce less airflow at colder temperatures and have less
BTUH (kcal/H) capacity.
Accessories:
| MODEL NO. |
DESCRIPTION |
| 106GEN |
Individual Generator for 106 Vortex
Tube -- specify 2, 4 or 8 SCFM |
| 106MC |
Cold End Muffler for 106 Vortex Tube |
| 208GEN |
Individual Generator for 208 Vortex
Tube -- specify 11, 15, 25 or 35 SCFM |
| 208MC |
Cold End Muffler for 208 or 308 Vortex
Tubes |
| 208MH |
Hot End Muffler for 106 or 208 Vortex
Tubes |
| 308MH |
Hot End Muffler for 308 Vortex Tube |
| 328M |
Cold or Hot End Muffler for 328 Vortex
Tube |
| 328XB |
Individual Generator for 328 Vortex
Tube -- specify 50, 75 or 100 SCFM |
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