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ITW Vortec's vortex tube products have been solving industrial cooling problems for years. Using only filtered, factory compressed air as a power source, they convert ordinary compressed air into two air streams -- one hot and one cold. At 100 PSIG (6.9 Bar) and 70ºF (21ºC) inlet temperature, a vortex tube can produce refrigeration up to 6000 BTUH (1512 kcal/H) or temperatures to -40ºF (-40ºC).

Choose one of our Cold Air Guns for quick, easy installation or the model from our complete vortex tube line that best fits the specific needs of your application.


Cold Air Guns
Cold Air Guns incorporate a vortex tube in a system designed to fit the needs of many common vortex tube applications.
Model 610 Adjustable Cold Air Gun
Use the Model 610 Adjustable
Cold Air Gun to increase feed
rates and tool life, or cool parts
and industrial processes.

Features:

  • Cool without refrigerants (CFCs/HCFCs) or moving parts for reliable, trouble-free operation.
  • Use no electricity -- intrinsically safe, no RF interference.
  • Include an integral muffler for quiet operation -- within OSHA noise specifications.
  • Are powered by filtered compressed air.

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Model 610 Adjustable Cold Air Gun
The Model 610 Adjustable Cold Air Gun is ideal for use in machining applications and for cooling parts and industrial processes. Model 610's adjustable feature allows you to set the cold airflow rate (BTUH) at optimum levels for your application. The Adjustable Cold Air Gun's maximum temperature drop is 100Fº (55.6Cº) below inlet air temperature and the maximum cooling capacity is 1500 BTUH (378 kcal/H). Model 610's compressed air supply requirement is 15 SCFM (425 SLPM) at 100 PSIG (6.9 Bar).

Model 610 comes complete with a flexible nozzle for directing cold air and a magnetic base for quick, easy installation and use.

Model 608 Mini Cold Air Gun
ITW Vortec's Mini Cold Air Gun is designed to shave hours off your dry surface grinding operations. By providing a contamination-free source of cooling, it effectively cools parts to reduce normalization time, hold tighter tolerances, reduce wheel loading and improve surface finish quality. Its adjustable magnetic base allows instant installation and positioning near the wheel for maximum cooling performance. Its compact size won't interfere with grinding operations. Model 608's compressed air supply requirement is 8 SCFM (227 SLPM) at 100 PSIG (6.9 Bar).
Model 608 Mini Cold Air Gun
Drastically reduce dry surface
grinding production times with the
Model 608 Mini Cold Air Gun
ITW Vortec's Mini Cold Air Gun is designed to shave hours off your dry surface grinding operations. By providing a contamination-free source of cooling, it effectively cools parts to reduce normalization time, hold tighter tolerances, reduce wheel loading and improve surface finish quality. Its adjustable magnetic base allows instant installation and positioning near the wheel for maximum cooling performance. Its compact size won't interfere with grinding operations. Model 608's compressed air supply requirement is 8 SCFM (227 SLPM) at 100 PSIG (6.9 Bar).

Models:

Model no. Description
610 Adjustable Cold Air Gun, includes Magnetic Base and 5-micron Auto-Drain filter
610-1 Adjustable Cold Air Gun only
608 Mini Cold Air Gun, includes Adjustable Magnetic Base and 5-micron Auto-Drain filter

Options:

Model no. Description
611-FNU Frost-Free Nozzle Upgrade Kit
610-30 Dual-Point Flexible Nozzle (two cold air outlets)

Model 424 Thread Guard® Needle Cooler
Watch your piece rate jump with ITW Vortec's Model 424 Thread Guard®. Thread Guard delivers a continuous stream of cold air onto the sewing machine needle to virtually eliminate downtime caused by needle breakage and thread burning caused by overheating. It's effective even in the most challenging sewing operations including belt loops and tough materials. Cooling also prevents holes caused by hot needles burning synthetic fabrics. Model 424's compressed air supply requirement is 4 SCFM (113 SLPM) at 100 PSIG (6.9 Bar).
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Vortex Tubes
Vortex Tubes are available in many
sizes offering a range of cooling capacities.

Vortex Tubes
Vortex Tubes are available in a wide range of sizes to meet the needs of many process and spot cooling applications. Vortex Tubes offer cooling capacities beyond those available from our Cold Air Guns.

Features:

  • Cool without refrigerants (CFCs/HCFCs) or moving parts for reliable, trouble- free operation.
  • Use no electricity -- intrinsically safe, no RF interference.
  • Compact and lightweight for easy installation -- even in tight areas.
Vortex Tube Phenomenon
The vortex tube was discovered in 1930 by French physicist Georges Ranque. Vortec was the first company to develop this phenomenon into practical, effective cooling solutions for industrial applications. Here's how it works.

Fluid that rotates about an axis -- like a tornado -- is called a vortex. A vortex tube creates a vortex from compressed air and separates it into two air streams -- one hot and one cold. Compressed air enters a cylindrical generator which is proportionately larger than the hot (long) tube where it causes the air to rotate. Then, the rotating air is forced down the inner walls of the hot tube at speeds reaching 1,000,000 rpm. At the end of the hot tube, a small portion of this air exits through a needle valve as hot air exhaust. The remaining air is forced back through the center of the incoming air stream at a slower speed. The heat in the slower moving air is transferred to the faster moving incoming air. This super-cooled air flows through the center of the generator and exits through the cold air exhaust port.

Vortex Tube Models and Performance Specifications:
  COMPRESSED AIR PRESSURE -- 100 PSIG COMPRESSED AIR PRESSURE -- 6.9 BAR
  SCFM
CONSUMPTION
TEMP.ºF*
DROP
  SLPM TEMP.ºC*
DROP
MODEL NO. BTUH CONSUMPTION KCAL/H
106-2-H 2 61 100 57 34 25
106-4-H 4 80 255 113 44 64
106-8-H 8 81 400 227 45 101
208-11-H 11 84 640 312 47 161
208-15-H 15 84 900 425 47 227
208-25-H 25 67 1500 708 37 378
308-35-H 35 76 2650 992 42 668
328-50-H 50 79 3000 1416 44 756
328-75-H 75 85 4500 2125 47 1134
328-100-H 100 78 6000 2833 43 1512

BTUH (kcal/H) capacity based upon 70ºF (21ºC) compressed air dried to a dewpoint of -40ºF (-40ºC).

* Airflow temperature can be dropped up to an additional 20ºF (11ºC). Colder airflow temperatures are produced by adjusting the needle valve to increase the hot airflow. The needle valve is located in the hot exhaust. Vortex Tubes produce less airflow at colder temperatures and have less BTUH (kcal/H) capacity.

Accessories:

MODEL NO. DESCRIPTION
106GEN Individual Generator for 106 Vortex Tube -- specify 2, 4 or 8 SCFM
106MC Cold End Muffler for 106 Vortex Tube
208GEN Individual Generator for 208 Vortex Tube -- specify 11, 15, 25 or 35 SCFM
208MC Cold End Muffler for 208 or 308 Vortex Tubes
208MH Hot End Muffler for 106 or 208 Vortex Tubes
308MH Hot End Muffler for 308 Vortex Tube
328M Cold or Hot End Muffler for 328 Vortex Tube
328XB Individual Generator for 328 Vortex Tube -- specify 50, 75 or 100 SCFM


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